1. ข้อมูลพื้นฐานของผลิตภัณฑ์

Q1:What is AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A1: AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine is a mesh‑belt composite machine mainly for water‑base glue. It adopts vertical single glue‑tank structure, and air‑cylinder pressing rollers instead of traditional spring rollers. It is equipped with large‑diameter heating roller and high‑breathability high‑temperature‑resistant nylon mesh‑belt. It supports single‑action /linked‑action DC speed regulation for one‑step lamination or double‑sizing process. It is widely used for water‑glue composite of cloth, foam, EVA, leather, cardboard, non‑woven fabric in multiple industries, and conditionally compatible with super glue.
Extension: Standard accessories include pneumatic automatic mesh‑belt edge‑alignment, length counter, multiple material hanging racks and cooling fans. Multiple heating modes are optional. Roller surface can be treated with Teflon cloth or electroplating for anti‑stick purpose. It belongs to upstream composite process. Laminated semi‑finished products can be transferred to skiving, edge‑folding and embossing machines for further processing.

Q2: What are the core technical parameters of AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A2:

1.Model No.: AFM‑W220‑H
2.Voltage:380V /50HZ 3‑Phases
3.Total input power:53.5KW; Heating power:1.5KW×24pcs=36KW
4.Motor power:5HP+2HP, single‑action / linked‑action; DC speed range 0‑50m/min
5.Effective working width:1650mm
6.Heating roller: standard Φ1500×1800mm, customizable Φ1500‑Φ2500 ×1800‑3000mm
7.Working temperature:220℃±10℃，temperature accuracy ±5℃; natural temperature difference 15‑20℃ between roller center and two ends
8.Gluing method: precision anilox‑roller gluing, vertical single glue tank
9.Machine dimension:7060×2400×2520mm
10.Working air pressure:0.6MPa
Extension: Do not run at maximum 50m/min in practical production. Running speed shall be adjusted according to full glue‑drying result. Reduce line‑speed for thick foam & heavy‑weight material to avoid delamination caused by insufficient drying.

Q3: What are the main features of AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A3:1.Multiple optional heating modes: electric tube, electric plate, gas, thermal‑oil, steam to adapt various workshop conditions and material processes.
2.Improved air‑cylinder pressing‑roller system replaces traditional spring roller. Easy adjustment and stable pressure output improve operation safety.
3.High‑breathability high‑temperature‑resistant nylon mesh‑belt discharges water vapor timely during production for bubble‑free finished goods and anti‑deformation performance under high‑temperature condition.
4.Vertical single glue‑tank with precision anilox‑roller gluing. Adjustment hand‑wheels on both sides of doctor‑blade precisely control glue thickness. Double‑sizing process is supported.
5.DC proportional linkage speed regulation. Single‑action mode for commissioning & sampling; linked‑action for mass‑production. Standard‑equipped: pneumatic mesh‑belt auto edge‑alignment, length counter, multiple material hanging racks and cooling fans.
6.Deep customization available: roller size, worktable, gluing system and automatic control system can be customized according to customer process.
Extension: This machine is optimized for water‑base white glue & waterproof glue. Super glue is only conditionally compatible, long‑term mass‑production with solvent‑based super glue is not recommended. Large roller stores massive heat; wait for full cooling before internal maintenance. Clean glue tank and anilox‑roller after shutdown for water‑base glue to prevent cured glue lump.

2. อุตสาหกรรมและวัสดุที่เหมาะสำหรับการใช้งาน

Q4:What products and materials can AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue process?

A4:Process cloth, PVC, foam, HS, leather, rebound‑glue, EVA, cardboard, non‑woven fabric. Compatible with white glue and waterproof glue, conditionally for super glue. Widely applied in shoe‑making, hat‑making, lamp‑parts, gloves, handbags, garments, car seat cushions, sports equipment, sofa cushions, carpets and toy industries.
Extension: Do not apply excessive roller pressure on elastic foam to avoid compression deformation. Control drying temperature for cardboard to prevent wrinkle caused by water loss. Not suitable for long‑term mass‑production of high‑solid pure solvent‑based glue.

Q5: What production scenarios is AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue mainly used for?

A5:Applied in shoe factories, luggage factories, sofa & furniture factories, automotive interior factories and toy factories. It belongs to upstream composite procedure. Laminated semi‑finished goods can be sent to skiving machine, edge‑folding machine and embossing molding machine for downstream processing.
Extension: Suitable for continuous roll‑material lamination as well as sheet‑material batch processing. Support special materials requiring double‑sizing for better bonding strength. Basic workshop ventilation is required for large water‑vapor evaporation of water‑base glue.

三. Utility, Installation & Commissioning

Q6: What utility conditions are required for AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A6:Power supply:380V 50Hz three‑phase, reliable protective earthing is mandatory. Pneumatic version requires external compressed‑air source at 0.6MPa. Workshop needs ventilation condition. Reserve sufficient space for machine access, operation and maintenance.
Extension: Machine body is long. Check doorway and aisle dimension before machine delivery. Although water‑base glue has low toxicity, strong water‑vapor evaporation, exhaust device is recommended.

Q7: What are requirements for installation & placement of AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A7:Place machine on flat, ventilated and spacious floor. Keep away from open fire and heat source. Separate raw‑material stacking zone from machine. Reserve operation & maintenance passage around machine. Tighten all air‑pipe joints.
Extension: Large heating‑roller is high‑temperature component, no flammable stock nearby. Do not place machine tight against wall, keep rear‑side maintenance clearance.

Q8:What is complete test‑running operating procedure for AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A8:

1.Confirm reliable power earthing, start air‑compressor and set pressure to 0.6MPa. Check workshop ventilation.
2.Switch on main power, activate heater‑1 and heater‑2, set process temperature (highest temperature for waterproof glue). Fully pre‑heat large roller.
Extension: There exists natural 15‑20℃ temperature difference between roller center and two ends. Take both‑end product quality into consideration during sampling test.
3.Pour glue into vertical single glue‑tank. Turn doctor‑blade left‑right hand‑wheel to adjust glue coating thickness.
4.Thread material according to thickness: hang thick material on rear hook; hang thin material on hook above glue roller. Do not over‑compress elastic foam; loosen mesh‑belt tension properly for extra‑thick foam.
5.Run without load and inspect gluing uniformity. Send two‑layer material into pressing zone only after qualified gluing result.
6.Perform double‑sizing for special material: thin material shall be glued, dried and rewound firstly, then fed again for final lamination.
7.Adjust temperature, glue thickness and line‑speed interactively. Judge by full glue‑drying at outlet. Test bonding strength by sampling; start mass‑production only after sample acceptance.
8.After production, turn off heating and wait roller cool‑down. Thoroughly clean glue‑tank and anilox‑roller to avoid cured glue. Do not disassemble machine upon failure, contact manufacturer technical support.

Q9: What precautions for process‑parameter adjustment?

A9:Temperature, glue thickness and line‑speed interact mutually. Waterproof glue requires highest setting temperature. Do not apply excessive roller pressure for elastic foam. Loosen mesh‑belt for thick foam. For double‑sizing material, first pass is for drying only instead of lamination. Judge running‑speed by full glue‑drying status after material exits roller.
Extension: Water‑base glue and water must be fully stirred. Under high‑humidity workshop environment, moderately raise temperature or reduce line‑speed to avoid delamination from insufficient drying.

4. โครงสร้างและส่วนประกอบของเครื่อง

Q10: What are the 5 core assemblies of AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A10:5 modular core assemblies:
1.Main‑frame & conveyor assembly; 2.Vertical single‑tank gluing unit; 3.Large‑roller mesh‑belt heating‑pressing unit; 4.Power transmission mechanism; 5.Electrical & pneumatic control system.
‑Main‑frame & conveyor assembly: channel‑steel frame, multiple hanging hooks, guide rollers, breathable nylon mesh‑belt, pneumatic auto edge‑alignment device, length counter.
‑Vertical single‑tank gluing unit: stainless‑steel glue tank, electroplated anilox‑roller, doctor‑blade, thickness‑adjustment hand‑wheels on both sides.
‑Large‑roller mesh‑belt heating‑pressing unit: large‑diameter heating roller, air‑cylinder silicone pressing‑roller groups, cooling fans.
‑Power transmission mechanism: 5HP DC main motor +100# worm‑gear reducer; 2HP DC rewinding motor +80# worm‑gear reducer, transmission chains.
‑Electrical & pneumatic control system: temperature‑control system, DC speed‑regulator, pneumatic pressure‑regulating valve.
Extension: Wearing‑parts list: nylon mesh‑belt, silicone pressing‑roller, anilox‑roller, doctor‑blade. Spare‑part stock is recommended to reduce downtime.

Q11: What are functions of single‑action / linked‑action driving mode?

A11:Single‑action mode: each transmission unit runs independently for machine commissioning, material threading, sampling and troubleshooting. Linked‑action mode: all units run synchronously for mass continuous production.

Q12: What is the function of high‑breathability nylon mesh‑belt?

A12:Work together with large heating roller for pressing procedure. High‑temperature resistant and anti‑deformation. It discharges water vapor timely during processing to reduce bubble defects of laminated product. Cooperate with pneumatic edge‑alignment device to prevent material wandering.

五.Safety, Maintenance & Troubleshooting

Q13: What safety notes for AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A13:

1.Machine must be reliably earthed for three‑phase power. Large heating‑roller is high‑temperature component. Do not touch roller surface in running status to avoid scald injury.
2.Keep hands away from nip zone of rollers and mesh‑belt during running to prevent roll‑in & crush injury.
3.Cut off main power before maintenance & cleaning, wait for heating‑roller fully cool‑down.
4.Do not open protective cover while reducer and transmission‑chain are rotating.
5.Do not disassemble machine upon failure, contact manufacturer technician.
Extension: Mainly for water‑base glue, but certain glue formula contains solvent. Equip basic fire‑fighting facilities in workshop. Do not wear loose sleeves during machine operation.

Q14: What is maintenance schedule for AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A14:Per shift: Check air‑compressor pressure; check reducer oil‑level and oil‑leakage; clean residual glue on glue‑tank and doctor‑blade; inspect mesh‑belt and edge‑alignment function; verify exhaust facilities.
Weekly: Inspect air‑pipe joint tightness; apply general grease for transmission chain; inspect mesh‑belt for wear & crack.
Every 3600 running‑hours: Replace reducer oil with Mobil 0# gear‑oil, clean impurities inside worm‑gear during oil‑changing; apply 300℃ high‑temp lubricant for hot moving parts; replenish grease for all bearings.
Every half‑year: Dedust motor for good heat dissipation; fasten all electrical terminals; inspect heating‑tube performance.
Yearly: Complete machine overhaul. Evaluate wear status of roller, mesh‑belt, anilox‑roller and reducer; replace aged & worn spare‑parts.
Extension: Clean glue‑tank and anilox‑roller if machine stays idle more than half‑day. Dried water‑base glue may cause permanent roller surface damage.

Q15: Common faults and troubleshooting guidelines?

A15:

1. Poor bonding / non‑stick after lamination: insufficient glue amount; excessive solvent volatilization; silicone roller pressure too high / too low; incomplete glue drying.
2. Unbalanced bonding strength left‑right: unbalanced pressure on two sides of air‑cylinder roller; inconsistent glue‑thickness on two sides; uneven stirring while preparing glue.
3. Weak bonding at middle zone: uneven doctor‑blade causing insufficient glue at center; excessive roller temperature leads to bubble at material middle area.
4. Glue bleed‑through on material surface: excessive glue coating thickness. Extension‑added frequent site faults:
5. Bubbles on finished goods: improper drying temperature; over‑fast line‑speed; air trapped between two layers; deteriorated mesh‑belt breathability.
6. Striped glue marks: worn / chipped anilox‑roller or doctor‑blade; uneven‑mounted doctor‑blade; cured glue lumps inside glue‑tank.
7. Mesh‑belt wandering: inspect pneumatic auto edge‑alignment unit; adjust mesh‑belt left‑right tension to be balanced.
8. Winding wrinkle: improper rewinding tension setting, adjust rewinding parameter according to material property.

六.Model Selection

Q16: Which customers are suitable for AFM‑W220‑H Vertical Single‑Sizing‑Tank Lamination Machine for Water‑Base Glue?

A16:Recommended for shoe‑making factories, luggage factories, sofa‑furniture factories, automotive‑interior and toy processing factories. Mainly for white‑glue & waterproof‑glue lamination, conditionally for super glue. Process roll / sheet material such as cloth, foam, EVA, leather, cardboard and non‑woven fabric. Laminated semi‑products can connect with BMF‑228 skiving machine, A‑292 / AFB‑202 folding machine and ASL‑831A embossing molding machine.
Extension:
✅ Suitable scenarios: Production mainly based on water‑base glue; processing various roll & sheet materials; requiring double‑sizing process; multi‑industry flexible composite production.
❌ Unsuitable scenarios: Long‑term mass‑production of pure solvent‑based super glue; workshop without basic ventilation; only narrow thin‑width material leading to very low machine width utilization.
Alternative suggestion: Choose AF‑MS020 super‑glue laminator for mass solvent‑based super‑glue production.