ASFROM Textile Metal Detector FAQ

ASFROM Textile Metal Detector FAQ

Textile Metal Detector Base Q&A

I. Grundlegende Produktinformationen

Q1: What is the A‑8630K‑150 Metal Detector Machine?

A1: The A‑8630K‑150 is an anti‑interference high‑sensitivity conveyor‑type metal detector. It adopts magnetic‑induction anti‑interference digital circuit to detect ferromagnetic foreign substances such as broken needles and iron scraps inside textiles, shoe materials and toys. Multiple detection‑height variants are available, and it can be connected to production lines for continuous on‑line inspection.

Q2: What are the shared core technical parameters for A‑8630K‑150?

A2: Power supply AC220V/50Hz single‑phase, rated power 120W, detection width 600mm; sensitivity adjustable in 1‑10 levels, optional detectable ferrous sphere Φ0.8mm~Φ2.0mm; optional detection height:100/130/150/180/220mm; alarm mode: sound‑light alarm, stop and automatic reverse‑rewind; overall dimension 1600×1000×H910‑1100mm; net weight 220‑250KG.

II. Anwendbare Branchen und Werkstoffe

Q3: What products can be inspected by A‑8630K‑150 Metal Detector Machine?

A3:It applies to export‑oriented textiles including men’s & women’s garments, school uniforms, workwear, baby articles, knit underwear, socks, fabrics, non‑woven fabrics, embroidery, towels, shoe‑materials, gloves, toys and handicrafts. It inspects metal accessories for garments and handbags. It supports aluminum‑foil packaged food and only detects ferromagnetic metal impurities.

Q4: What production scenarios is A‑8630K‑150 mainly applied to?

A4:It is used for finished‑goods inspection stations in textile‑garment, shoe‑material, toy and food processing factories. It can be directly docked with assembly lines to complete safety inspection for metal foreign‑bodies before goods delivery.

三. Utility, Installation & Commissioning

Q5: What utility conditions are required for A‑8630K‑150?

A5:Electricity: AC220V 50Hz single‑phase. Machine housing must be reliably earthed. Environment: Keep away from electromagnetic interference sources such as sewing machines, ceiling fans and sealing machines. Place on flat solid ground and avoid high‑humidity conditions.

Q6:What placement requirements are required for A‑8630K‑150 installation?

A6:Reserve operating space at feeding & discharging end, and maintenance clearance on sides. Prevent continuous vibration and impact to the machine. Operators shall not carry ferromagnetic articles such as keys, mobile phones and steel rulers.

Q7: What is the complete test‑running procedure for A‑8630K‑150?

A7:It includes pre‑start‑up inspection, parameter setting, no‑load test‑run, sample debugging and formal production. Clear debris between probe and conveyor gap before power‑on. Complete all parameter configurations before motor startup after power‑on. Test alarm, reverse‑rewind and counting functions under no‑load condition. Calibrate sensitivity with standard test block. Mass‑production is allowed only after sample qualification. Sensitivity calibration must be executed every hour during production.

IV. Maschinenaufbau und Komponenten

Q8: What are the core assemblies of A‑8630K‑150 Metal Detector Machine?

A8:Main assemblies: machine frame, conveyor assembly, upper‑and‑lower double‑row sensor array, electrical control cabinet and touch‑operation panel. The frame adopts full square‑tube steel frame with laser welding and powder‑spraying. It is equipped with Japanese movement, Taiwan‑brand motor, food‑grade non‑toxic wear‑resistant conveyor belt and anti‑static aluminum‑alloy transmission shaft.

Q9: What are performance features of A‑8630K‑150 detection system?

A9:It adopts imported anti‑interference chip with total 32 groups of double‑row sensors. Eight‑zone indicator lamp locates metal foreign‑body position. Sensitivity is adjustable in 1‑10 levels. Probe height can be changed with height‑increasing pads to adapt different product thickness.

Q10:What functions does A‑8630K‑150 electrical control system have?

A10: It supports A/B/C mode switching. It counts qualified, defective and total pieces. Sound‑light alarm triggers and machine stops & rewinds automatically when foreign metal is detected. It has lightning‑proof and leakage‑protection circuit, and auto‑shutdown for energy‑saving if no workpiece passes within 10 minutes.

五.Safety, Maintenance & Troubleshooting

Q11: What safety‑protection functions does A‑8630K‑150 have?

A11: Equipped with lightning‑proof and leakage‑protection circuit, alarm‑triggered stop‑and‑rewind protection, electrical short‑circuit & overload protection. Do not open electrical cabinet under power‑on condition. Electrical maintenance must be completed by qualified electricians after power‑off.

Q12: What is the maintenance schedule for A‑8630K‑150?

A12:Per shift: clean conveyor and probe debris; calibrate sensitivity before startup and every working hour. Weekly: tighten mechanical screws and inspect transmission components. Monthly: check earthing condition and conveyor‑belt abrasion. Quarterly‑semi‑annually: full inspection for sensors and motor, replenish grease for transmission parts.

Q13: What are common faults and troubleshooting guidelines for A‑8630K‑150?

A13: 1. Machine cannot start: check fuse and power switch.

2. Frequent false‑alarm: check machine footing stability and vibration source.

3. No alarm when test block passes: inspect sensor and wiring, contact after‑sales support.

4. Alarm triggers without stop‑rewind action: inspect relay and executive components.

六.Model Selection & Production‑line Matching

Q14: How to select different variants of A‑8630K series?

A14:Select detection height according to product thickness. Choose high‑sensitivity Φ0.8‑1.0mm variant for high‑standard export textiles & toys. Lower‑sensitivity variants are available for ordinary shoe‑material accessories.

Q15: What downstream machines can match A‑8630K‑150 to build complete production lines?

A15: It can be connected to assembly‑line, matched with packing machine and receiving station to build finished‑goods inspection lines for textiles, shoe‑materials and toys.

Q16: What are the 8 key product advantages of A‑8630K‑150?

A16:① Imported Japanese movement & anti‑interference chip.

② Double‑row total 32‑group sensors, eight‑zone broken‑needle position indication.

③ Full square‑tube steel‑frame, impact‑resistant rigid body.

④ Food‑grade wear‑resistant conveyor belt.

⑤ A/B/C multi‑mode for various products.

⑥ Counting function for quality‑control statistics.

⑦ Sound‑light alarm plus automatic reverse‑rewind.

⑧ Lightning‑leakage protection plus 10‑minute auto‑shutdown for energy‑saving.