I. Основная информация о продукте

Q1: What is the A106HL-ST Cutting Board Surface Machine?

A1:The A106HL-ST Cutting Board Surface Machine is a surface planing machine with a straight blade structure, commonly used in wood processing and board manufacturing industries. It uses high-speed rotating tools to cut the material surface, removing excess material to achieve a flat and smooth surface. The machine adopts an integrated body and heavy-duty work surface, equipped with a liftable workbench, dust collection device and rebound safety device, suitable for surface processing of boards, wood and some plastic materials containing impurities.

Q2: What is the A106HL-ST used for?

A2:It is mainly used for surface planing and material removal. Through the high-speed rotating straight blade, it cuts the surface of wood, boards and some plastic materials to achieve a flat, smooth and consistent thickness. It is suitable for wood processing, board manufacturing and plastic board processing, and can serve as pre-treatment equipment before sanding, laminating, coating and assembly.

Q3:What are the key technical parameters of the A106HL-ST?

A3:Key technical parameters of the A106HL-ST are as follows:

1. Model No.: A106HL-ST

2. Max working width: 630 mm

3. Max working thickness: 180 mm

4. Min working thickness: 5 mm

5. Min working length: 220 mm

6. Max cutting depth: 5 mm

7. Cutter head speed: 5000 r/min

8. Delivery speed: 6.5–9 m/min

9. Мощность двигателя: 7.5 kW

10. Machine weight: 550 kg

The max working width determines the maximum board width, the max/min thickness determines the applicable material range, the cutter head speed and delivery speed affect processing efficiency and surface quality, and the motor power affects cutting capability.

Q4:What are the main advantages of the A106HL-ST?

A4:Main advantages include:

1. Stable structural design: Integrated body with heavy-duty work surface, not easily deformed during processing, ensuring high-precision cutting.

2. High-quality tool adaptation: Equipped with straight knives, effective for plastic materials containing impurities, easy blade replacement and reduced downtime.

3. Dust collection design: User-friendly dust collection device removes wood chips and dust in time, keeping the working environment clean and preventing dust damage to equipment.

4. Reliable equipment performance: High-quality motor with strong power and stable operation, high-quality accessories reduce failure probability and maintenance costs.

5. Adjustable workbench: Liftable workbench adjusts height according to material thickness, accurately controlling cutting depth.

6. Safety guarantee: Rebound device effectively protects against material rebound and prevents cutter injury to operators.

II. Применимые отрасли и материалы

Q5: What materials can the A106HL-ST process?

A5:The A106HL-ST is mainly suitable for the following materials:

1. Wood

2. Boards

3. Plastic materials containing impurities

4. Other sheets and boards requiring surface planing, flattening and material removal

The machine uses a high-speed rotating straight blade to cut the material surface, achieving a flat, smooth and consistent thickness. For plastic materials containing impurities, the straight blade structure has unique advantages and can cut effectively.

Q6: What industries or factories use the A106HL-ST?

A6: It is widely used in the following industries:

1. Wood processing factories

2. Board manufacturing factories

3. Plastic board processing factories

4. Furniture manufacturing factories

5. Packaging material processing factories

And other production scenarios requiring board surface planing, flattening and material removal.

Q7: Is the A106HL-ST suitable for plastic materials containing impurities?

A7:Yes. The document clearly states: the characteristics of straight knives have unique advantages in the cutting process, especially for plastic materials containing impurities, it can effectively cut. This is also a differentiating feature of the straight blade planer compared to other types of planers.

三. Technical Parameters & Models

Q8: What are the differences between A104HL-ST, A105HL-ST and A106HL-ST?

A8:The main differences between the three models are as follows:

1. Max working width: A104HL-ST is 400 mm, A105HL-ST is 500 mm, A106HL-ST is 630 mm

2. Мощность двигателя: A104HL-ST is 4 kW, A105HL-ST is 5.5 kW, A106HL-ST is 7.5 kW

3. Machine weight: A104HL-ST is 420 kg, A105HL-ST is 460 kg, A106HL-ST is 550 kg

Other parameters such as max/min working thickness, min working length, max cutting depth, cutter head speed and delivery speed are basically the same across the three models.

Q9: What is the maximum processing capacity of the A106HL-ST?

A9:The maximum processing capacity of the A106HL-ST is as follows:

1. Max working width: 630 mm

2. Max working thickness: 180 mm

3. Min working thickness: 5 mm

4. Min working length: 220 mm

5. Max cutting depth: 5 mm

For workpieces exceeding the above range, please confirm with the manufacturer whether processing or customization is possible.

Q10: What are the cutter head speed and delivery speed of the A106HL-ST?

A10:

1. Cutter head speed: 5000 r/min

2. Delivery speed: 6.5–9 m/min

The cutter head speed affects cutting surface quality, and the delivery speed affects processing efficiency. Users can adjust the delivery speed within the allowable range according to material type and processing requirements.

Q11:  What are the motor power and weight of the A106HL-ST?

A11:

1. Мощность двигателя: 7.5 kW

2. Machine weight: 550 kg

The 7.5 kW motor provides stable power output, suitable for planing boards up to 630 mm wide. The 550 kg weight affects transportation, installation and floor load requirements. Installation on a solid and flat floor is recommended.

四.Safe Operation

Q12: What safety checks are required before starting the A106HL-ST?

A12:The following checks must be completed before starting:

1. Close the doors on both left and right sides, and remove all tools and objects from the working table.

2. Check whether fasteners are tightened.

3. Check whether lubrication points are properly lubricated.

4. Turn the motor triangle belt by hand to check whether the shaft, gears and other rotating parts are flexible and free of collision.

5. Start the machine only after everything is confirmed normal.

Q13: What safety precautions should be taken during A106HL-ST operation?

A13:Safety precautions during operation include:

1. Stop the machine immediately for inspection if abnormal sound is heard. Do not restart before the cause is identified.

2. Max cutting depth must not exceed 5 mm. For timber width below 200 mm, it is 5 mm; for width above 400 mm, it is 2 mm, to prevent parts overload damage or motor burnout.

3. The earth wire must be connected before operation to prevent electric shock caused by leakage.

4. If the cutter shaft slows down or abnormal sound occurs due to excessive cutting depth or hard knots in the wood during feeding, switch off the power immediately, check the cause, and restart only after the fault is cleared.

5. Non-operators should keep a safe distance from the machine.

6. After daily work, clean the workplace, wipe the machine and switch off the main power before leaving.

7. Operators should develop the habit of switching off the power whenever leaving the machine.

8. If damaged parts are found, notify the relevant department for repair or replacement in time. Do not let the machine work with faults.

Q14: What is the function of the rebound device on the A106HL-ST?

A14:The A106HL-ST is specially equipped with a rebound device to significantly improve safety during operation. When an unexpected situation causes material rebound, the rebound device effectively prevents the cutter from causing harm to the operator, providing reliable safety protection.

五.Electrical System

Q15:  What are the features of the A106HL-ST electrical system?

A15:Features of the A106HL-ST electrical system are as follows:

1. Uses a magnetoelectricity starter to control the motor, with simple connection and easy operation.

2. Has loosing press protection and overloading protection.

3. When the SB button is pressed, the contactor coil is energized, and the power passes through the normally open contact to self-lock the coil, and the motor runs normally.

4. When the motor is under overloading, the thermal relay FR operates, KMI loses press and releases immediately, and the motor stops.

5. During normal working, pressing the SB button stops the motor.

6. The power inlet uses a four-core cable. A reliable earth installation must be provided before use.

六. Lubrication & Maintenance

Q16: What is the lubrication method for the A106HL-ST?

A16:The A106HL-ST uses manual regular lubrication. To extend machine service life, ensure normal operation and improve efficiency, operators must oil the relevant lubrication points at fixed times, fixed points and in proper amounts, keeping the machine in good lubrication condition.

Note: Do not add too much oil at one time, otherwise it wastes grease and pollutes other parts. In short, oiling must be timely, at fixed points and in proper amounts.

Q17:  What are the main lubrication points of the A106HL-ST?

A17:Main lubrication points include:

1. Motor bearing: Take the front cover apart and CAS #3, every 6 months

2. Lifter on working table worm gear: Take apart and oil CAS #3, every 6 months

3. Lifter on working table screw: Direct engine oil, per week

4. Lifter on working table chain & chain wheel: Direct engine oil, per shift

5. Lifter on working table lifter path: Direct engine oil, per shift

6. Hand wheel fastening oil cup: Direct engine oil, per shift

7. Holding roller bearing on working table: Direct CAS #3, every 6 months

8. Shaft of planning blade bearing: Direct CAS #3, per month

9. Delivery roller bearing: Take the end cover apart, CAS #3, every 6 months

10. Press roller bearing: Take the end cover apart, CAS #3, every 6 months

11. Drive system of delivery and press roller skew gear: Direct CAS #3, per shift

12. Drive system of delivery and press roller bearing: Take the end cover apart, CAS #3, every 6 months

13. Gear box gear: Take the end cover apart, CAS #3, every 6 months

14. Gear box bearing: Take the end cover apart, CAS #3, every 6 months

15. Gear box chain & chain wheel: Direct engine oil, 2 times per shift

七.Operation & Adjustment

Q18: How does the A106HL-ST operation system work?

A18:The operation system of the A106HL-ST is relatively simple:

1. The blade shaft, delivery roller and press roller are driven by one motor.

2. The operator only needs to press the start button on the left of the front of the planer, and the blade shaft, delivery roller and press roller start synchronously.

3. When the stop button is pressed, the whole machine stops immediately.

4. The worktable lift is controlled by turning the hand wheel on the working table.

5. When turning the hand wheel, release the fastener at the back of the hand wheel first, adjust to the required height, then lock it again to keep the worktable height unchanged, ensuring consistent thickness for the same batch of wood.

6. The two rollers on the left and right brackets of the breaker installed on top of the planer are used to return the workpiece for a second planing pass.

Q19:How to adjust the worktable height of the A106HL-ST?

A19:Steps for adjusting worktable height:

1. Release the fastener at the back of the hand wheel.

2. Turn the hand wheel (left or right) to adjust the worktable height.

3. According to the workpiece thickness, observe the index on the working table and align it with a scale on the right wall, which is the finished thickness after planing.

4. After test cutting and inspection, tighten the fastener.

5. This ensures consistent thickness for a large number of workpieces after planing.

Q20: How to whet and change the planing blades of the A106HL-ST?

A20:Steps for whetting and changing planing blades:

1. Lift the breaker to expose the blade shaft.

2. Use a wrench to loosen the fasten bolt on the pressing strip, take out the blade for whetting or changing.

3. When taking out the blade and pressing strip, be careful of the two springs at the bottom of the blade groove jumping out. Take them out carefully and keep them for next installation.

4. During installation, make both ends of the blade machine even and fixed, and adjust the four adjustable bolts to keep them at the same height (about 1 mm).

5. Put two springs into the two φ6 holes at the bottom of the blade groove.

6. Put the planing blade and pressing strip into the blade groove, paying attention to the blade edge direction. Do not install incorrectly.

7. Due to the elasticity of the two springs, the blade edge contacts the arc surface of the blade machine, then tighten the fasten bolt on the pressing strip.

8. After installing one blade, install the other blades in sequence.

9. Ensure all blades on the blade shaft are at the same height.

10. Finally, check whether all bolts on the pressing strip are tightened to prevent the blade from flying out and damaging the machine.

Note: All blades on the same blade shaft must be whetted or changed at the same time to keep the blade weight uniform. Because the blade, pressing strip and bolts are pre-balanced at the factory. Otherwise, the imbalance at high speed will generate excessive centrifugal force, affecting the accuracy and service life of the blade shaft rolling bearing.

Q21: How to adjust the bearing pressure of the press roller on the A106HL-ST?

A21:The pressure of the spring on top of the two bearing seats of the press roller is adjusted at the factory. During use, the user can adjust it appropriately:

1. Left-hand threaded nut makes the spring pressure stronger.

2. Right-hand threaded nut weakens the spring pressure.

Q22: How to adjust the height of the delivery roller and press roller on the A106HL-ST?

A22:The position of the bearing of the delivery roller and press roller is generally adjusted at the factory. If the user finds the left and right bearings uneven or unqualified during use, adjust as follows:

1. Loosen the four lock nuts under the bearing seat.

2. Rotate the four adjustable bolts for adjustment.

3. Make the outer diameter of the delivery roller and press roller about 1 mm lower than the blade shaft cutting circle.

4. Finally, tighten the four lock nuts.

Q23: How to adjust the holding roller height on the working table of the A106HL-ST?

A23:The height of the holding roller on the working table is adjusted at the factory. If readjustment is needed:

1. Loosen the four lock nuts under the working table.

2. Rotate the four adjustable bolts to make the outer diameter of the two holding rollers about 0.10–0.20 mm higher than the working table surface.

3. After adjustment, tighten the four lock nuts again.

Q24: How to adjust the height of the breaker and press roller on the A106HL-ST?

A24:The height of the breaker and press roller relative to the blade shaft is adjusted at the factory. If readjustment is needed:

1. Adjust the height of the breaker by adjusting the two M8 adjustable bolts on the left and right brackets of the breaker (visible on top of the planer).

2. Adjust the height of the press roller by adjusting the two M6 adjustable bolts on the two positioning boards on the left and right walls (located beside the unpress roller at the back of the planer).

3. Adjustment method: loosen the lock nut first, then rotate the adjustable bolt.

4. After adjustment, the bottom of the breaker and press roller should be about 0.5 mm lower than the blade shaft cutting circle.

5. Finally, tighten the lock nut again.

八. Testing & Installation

Q25: What preparations are needed before testing the A106HL-ST?

A25:Preparations before testing include:

1. Adjust all relevant parts properly.

2. Tighten all relevant fasteners, especially each press nail on the pressing strip, to prevent the blade from flying out at high speed and causing injury or equipment accidents.

3. Turn the triangle belt pulley by hand. It should rotate flexibly with no abnormal sound and no collision.

4. Check the rotation direction of the triangle belt pulley: observed from the motor side, the blade shaft is left-handed, the delivery roller and press roller are right-handed. If not, stop immediately and change the motor wiring.

5. Remove all tools, gauges and other objects from the working table to prevent hard objects from entering the roll and damaging the blade and other parts.

Q26: What should be noted during the testing of the A106HL-ST?

A26:Notes during testing:

1. If abnormal sound or collision occurs, stop the machine immediately for inspection and find out the cause.

2. First check whether relevant fasteners are loose.

3. Do not restart the machine before the cause is identified and the fault is cleared, to prevent further trouble.

4. When planing long workpieces, a dedicated person should hold the workpiece at the exit end to prevent damage to the blade shaft and delivery/press rollers.

5. If frequently planing heavy, long and large workpieces, consider installing movable delivery and receiving racks at both the entrance and exit, level with the working table, to save labor and improve efficiency.

Q27: What should be noted for A106HL-ST installation?

A27:Installation notes include:

1. The machine must be installed in a dry, ventilated, bright and spacious workplace.

2. The machine must not be exposed to rain or sunlight.

3. The power inlet uses a four-core cable. A reliable earth installation must be provided before use.

4. Refer to Graph G Basicall Setting in the manual for the installation foundation. Foundation dimensions and installation positions should be constructed according to the drawing.

5. After installation, check levelness and tightness to ensure stable operation.

九. Accessories & Easy Damaged Parts

Q28: What accessories are included with the A106HL-ST?

A28:Accessories attached include:

1. Blade machine: 1 piece

2. Triangle belt: 900, 1 piece

Q29: What are the specifications and material of the A106HL-ST planing blade?

A29: Planing blade information:

1. Name: Planing blade

2. Material: W18Cr4V

3. Specification: 640×30×3, 510×30×3, 410×30×3, 310×30×3

4. Quantity: 4 pieces per specification

5. Technical requirement: Heat treatment HRC85–6

Q30: What rolling bearings and triangle belts are used in the A106HL-ST?

A30:Main rolling bearings and triangle belts are as follows:

1. Blade shaft: 306, 30×72×19, single radial ball bearing, E grade, 2 pieces

2. Delivery & press roller: 204, 20×47×14, single radial ball bearing, 4 pieces

3. Holding roller on working table: 61004, 20×42×12, single radial ball bearing with dustproof cover, 4 pieces

4. Lift worm wheel box on working table: 8200, 10×26×11, single thrust bearing, 2 pieces

5. Principal axis gear: 80106, 30×55×13, single radial ball bearing with dustproof cover, 1 piece

6. Gear box: 105, 25×47×12, single radial ball bearing, 4 pieces

7. Copper gear: 8004, 20×42×12, single radial ball bearing with dustproof cover, 2 pieces

8. Triangle belt pulley: 80105, 25×47×12, single radial ball bearing with dustproof cover, 2 pieces

9. Tension wheel: 80201, 12×32×10, single radial ball bearing with dustproof cover, 2 pieces

10. Motor box: 1803, triangle belt, 3 pieces

11. Principal axis wheel: 1397, triangle belt, 1 piece

12. Gear box: 1041, triangle belt, 1 piece

13. Gear box: 1900 (preparation), triangle belt, 1 piece