ഒന്ന്. അടിസ്ഥാന ഉൽപ്പന്ന വിവരങ്ങൾ

Q1:What is the AG-G300 Latex Gluing Machine?

A1: The AG-G300 Latex Gluing Machine is a hot melt adhesive coating machine with a wide range of applications. It has good bonding effects on various materials, including difficult-to-bond materials such as polyolefins, wax paper and carbon paper. The machine is widely used in packaging, furniture, automotive, electronics, textile and apparel, bookbinding, food, medical and other industries. The machine features precise glue control, width customization, shape customization, intelligent temperature control, independent temperature control, high efficiency and stability, flexible speed control, safety and reliability, anti-entrapment design and environmental protection and energy saving.

Q2: What is the AG-G300 used for?

A2:It is mainly used for hot melt adhesive coating. Specific applications include:

1. Packaging industry

2. Furniture industry

3. Automotive industry

4. Electronics industry

5. Textile and apparel industry

6. Bookbinding industry

7. Food industry

8. Medical industry

Q3:What are the key technical parameters of the AG-G300?

എ3:Key technical parameters of the AG-G300 are as follows:

1. Model No.: AG-G300

2. Glue bucket capacity: 5L

3. Maximum temperature: 250°

4. Glue melting rate: 5L

5. Host power: 2000w

6. Electricity demand: 220V 50HZ 1P

7. Configurable working units: 1

8. പ്രവർത്തന രീതി: Motor brake

9. Temperature control method: PLD

10. Temperature sensing: K type

11. Motor speed: 140 rpm

12. Upper wheel pressure: 0.1–0.25Mpa

13. Scraper thickness: ±0.5g

14. Working temperature: <200 degrees

15. Upper wheel maximum distance: 100mm

16. Material thickness: 0.2mm–30mm

17. പശയുടെ ഒട്ടിപ്പിടിക്കൽ: 1000–50000MAX.CPS

18. യന്ത്രത്തിൻ്റെ വലുപ്പം: 500×420×900MM

19. ഭാരം: 52KG

The glue bucket capacity and melting rate affect the processing time per glue filling, maximum and working temperature affect applicable processes, host power affects heating speed, material thickness range determines applicable materials, and viscosity range determines the applicable glue type.

Q4:What are the main features of the AG-G300?

എ4:Main features include:

1. Precise glue control: Glue quantity adjustment. The glue quantity of the roller can be precisely adjusted by adjusting the hand wheel, etc., to meet the glue quantity requirements of different products. The gluing machine can precisely adjust the glue thickness according to different products and materials.

2. Width customization: The gluing width can be customized according to product width. Common standard models include 200mm, 300mm, 400mm, 600mm, etc., and the widest can be customized to 2 meters, 2.5 meters.

3. Shape customization: The gluing roller can be customized into flat, mesh, dot, groove and other shapes according to user needs, so that the glue liquid is evenly distributed and the bonding effect is guaranteed.

4. Intelligent temperature control: Adopts precise PID intelligent control, with high and low temperature protection functions, preventing equipment damage and ensuring the hot melt adhesive is in the best state.

5. Independent temperature control: The main rotation system, roller, glue tank, etc. can be independently temperature controlled, avoiding carbonization of the hot melt adhesive on the gluing roller, improving product quality, precise coating, and the control system has high and low temperature protection.

6. High efficiency and stability: Fast bonding. From gluing to cooling and firm bonding takes only tens of seconds or even a few seconds, improving production efficiency.

7. Stable performance: Can be repeatedly heated and bonded multiple times, with stable performance, easy to store and transport, suitable for products of different sizes.

8. Flexible speed control: The conveyor belt or roller adopts variable frequency speed control, and the main rotation system has stepless speed control, etc., which can precisely control the production speed and meet the gluing needs of materials of different sizes.

9. Safe and reliable: Multiple protections, with over-temperature protection, under-temperature protection and other functions. When the glue pot is over-temperature or does not reach the set temperature, the equipment automatically cuts off the power or prohibits the motor from running, preventing equipment damage and safety accidents.

10. Anti-entrapment design: There is a safety baffle in front of the roller, and a ratchet behind the glued product, preventing hands and workpieces from being caught in the roller or the glue storage tank.

11. Environmental protection and energy saving: No pollution. The hot melt adhesive used generally does not contain solvents. It is a green and environmentally friendly adhesive, and there is no environmental pollution emission problem in the production process.

12. Low energy consumption: For example, PUR hot melt adhesive laminating machines use oil heating, which has fast heating speed and uniform heat, no need for drying, and saves energy.

2. ബാധകമായ വ്യവസായങ്ങളും വസ്തുക്കളും

Q5: What materials can the AG-G300 process?

എ5:The AG-G300 is suitable for the following materials:

1. Various materials have good bonding effects.

2. Difficult-to-bond materials such as polyolefins, wax paper, carbon paper, etc.

3. Material thickness 0.2mm–30mm.

Q6: What industries or factories use the AG-G300?

എ6:It is widely used in the following industries:

1. Packaging factories

2. Furniture factories

3. Automotive factories

4. Electronics factories

5. Textile and apparel factories

6. Bookbinding factories

7. Food factories

8. Medical factories

三.Functions & Performance

Q7: How is the precise glue control of the AG-G300 reflected?

എ7:Precise glue control is reflected in:

1. Glue quantity adjustment.

2. The glue quantity of the roller can be precisely adjusted by adjusting the hand wheel, etc.

3. Meets the glue quantity requirements of different products.

4. The gluing machine can precisely adjust the glue thickness according to different products and materials.

Q8:How is the width customization capability of the AG-G300?

എ8:Width customization capability includes:

1. The gluing width can be customized according to product width.

2. Common standard models include 200mm, 300mm, 400mm, 600mm, etc.

3. The widest can be customized to 2 meters, 2.5 meters.

Q9: How is the shape customization capability of the AG-G300?

എ9:Shape customization capability includes:

1. The gluing roller can be customized into flat, mesh, dot, groove and other shapes according to user needs.

2. Makes the glue liquid evenly distributed.

3. Ensures the bonding effect.

Q10:What are the features of the intelligent temperature control on the AG-G300?

എ പത്ത്:Intelligent temperature control features include:

1. Adopts precise PID intelligent control.

2. With high and low temperature protection functions.

3. Prevents equipment damage.

4. Ensures the hot melt adhesive is in the best state.

Q11:  What is the function of the independent temperature control on the AG-G300?

എ11: The main functions of independent temperature control include:

1. The main rotation system, roller, glue tank, etc. can be independently temperature controlled.

2. Avoids carbonization of the hot melt adhesive on the gluing roller.

3. Improves product quality.

4. Precise coating.

5. The control system has high and low temperature protection.

Q12:What safety protection functions does the AG-G300 have?

എ12:Safety protection functions include:

1. Multiple protections.

2. With over-temperature protection, under-temperature protection and other functions.

3. When the glue pot is over-temperature or does not reach the set temperature, the equipment automatically cuts off the power or prohibits the motor from running.

4. Prevents equipment damage and safety accidents.

5. Anti-entrapment design: There is a safety baffle in front of the roller, and a ratchet behind the glued product, preventing hands and workpieces from being caught in the roller or the glue storage tank.

Q13: How is the environmental protection and energy saving of the AG-G300 reflected?

എ പതിമൂന്ന്:Environmental protection and energy saving are reflected in:

1. No pollution: The hot melt adhesive used generally does not contain solvents. It is a green and environmentally friendly adhesive, and there is no environmental pollution emission problem in the production process.

2. Low energy consumption: For example, PUR hot melt adhesive laminating machines use oil heating, which has fast heating speed and uniform heat, no need for drying, and saves energy.

四.Operating Procedures

Q14: What should be noted during AG-G300 installation?

എ14:Installation notes include:

1. When installing the power supply of the meter, a correct and effective grounding wire must be connected to avoid the risk of electric shock.

2. Make sure the meter is operating at the specified voltage.

3. Using a voltage other than the specified voltage may cause the meter to burn out.

Q15: What should be noted before operating the AG-G300?

A15:Notes before operation include:

1. Avoid operating around volatile and explosive materials or gases.

2. Strictly prohibit the use of any water-based or oil-based adhesives other than hot-melt adhesives.

3. Start the motor to use the machine when the hot-melt adhesive is completely melted.

4. Operators must hold a certificate to work.

5. Wear safety gloves, goggles and long-sleeved overalls to avoid being burned by high-temperature hot melt adhesive or surface burns of high-temperature components.

Q16: What is the melting process of the AG-G300?

എ16:The melting process is as follows:

1. Pour the clean and dry hot melt material into the plastic storage barrel and close the cover (Note: switch the power switch to OFF).

2. Start the external main power supply to provide heater electric heating.

3. Switch the power switch to the ON position.

4. Check whether the setting position on the thermostat is correct and whether the temperature is normal.

5. Set the temperature of the rubber storage barrel at 150–170℃.

6. Set the temperature of the roller at 120–150℃.

Q17:What is the gluing process of the AG-G300?

A17:The gluing process is as follows:

1. Heat until the green light of the motor start switch automatically lights up to start the motor.

2. Adjust the handle to adjust the work object to apply glue to the best ideal gap.

3. Thin material rotates clockwise, thick material rotates counterclockwise.

4. Then it can work normally.

Q18: How to shut down the AG-G300?

A18:The shutdown procedure is as follows:

1. Stop working 5–10 minutes before shutdown.

2. First turn off the power switch of the heater to reduce the temperature of the rubber storage tank and the rubber roller to prevent carbonization of the hot melt adhesive on the roller.

3. Then adjust the governor to zero position.

4. Then turn off the power switch.

5. Finally turn off the total power.

五.Maintenance

Q19: What are the daily maintenance requirements for the AG-G300?

A19:Daily maintenance requirements include:

1. Before each shift, add an appropriate amount of high-temperature lubricating oil to the bearing.

2. From time to time, add high-temperature resistant grease to the sprocket to ensure the normal operation of the mechanical rotation.

3. The inner cavity of the plastic storage barrel should be kept clean, so as to keep the Teflon-plated surface with the characteristics of release and non-stick glue.

4. Keep the silicone wheel clean. Once glue or cloth scraps stick to it, stop the machine immediately, wipe it clean with kerosene, and then maintain it with silicone oil.

5. Add the right amount of rubber material according to the capacity of the rubber bucket. If you insist on filling and blocking the rubber material randomly, it will cause the liquid glue to overflow and damage the electrical components. In severe cases, the motor will be burned.

6. If overflowing glue is found, stop the machine immediately, remove the overflowing cured glue, and check that the electrical components are not damaged before starting the machine.

Q20: How to change glue on the AG-G300?

A20:The glue changing method is as follows:

1. First, please heat the roller and the rubber vat at the same time. When the hot melt adhesive is completely melted into a liquid state and has fluidity.

2. Then tilt the machine back at an angle of 15°, so that the liquid hot melt adhesive flows to the front of the rubber vat and is easy to remove.

3. Turn off all power and wait for the hot melt adhesive to cool down.

4. After the hot melt adhesive is cooled, pull it apart by hand to separate it from the rubber vat.

5. At the same time adjust the roller temperature controller (do not heat the rubber vat at this time).

6. When the roller is heated to a certain temperature, you can pull up the whole piece of hot melt adhesive.

7. If you want to clean more cleanly at this time, please turn on the temperature of the rubber tank, let the residual glue on the roller flow out along the slope, and then remove it.

8. Since the surface of the glue tank is treated with Teflon, please do not scrape the surface with metal sharp tools to prevent the Teflon from being damaged and affect the release effect.

Q21: How to clean the rubber wheel on the AG-G300?

A21:The rubber wheel cleaning method is as follows:

1. Cloth scraps, paper scraps or carbides and other sundries often fall into the rubber storage tank during operation, and are driven by the continuous operation of the rubber roller, resulting in being stuck between the roller and the scraper, affecting the uniformity of glue application. It should be cleared at this point.

2. First of all, the silicone wheel must be adjusted up (to prevent glue sticking).

3. Then run the roller at a slow speed.

4. Turn the fine-tuning handle of the amount of glue applied to the work object clockwise, so that the amount of glue output becomes very large, and the roller and scraper are increased.

5. In this way, the cloth scraps will pass through the gap naturally, and the cloth scraps will be brought out along the surface of the roller at a slow speed.

6. Please stop the operation of the roller immediately after being taken out.

7. Then remove the cloth scraps with bamboo chopsticks or paper.

8. The repeated actions can quickly remove miscellaneous debris stuck between the scraper and the roller.

9. After all the cleaning is completed, re-adjust the amount of glue applied and the pressure wheel to the appropriate position to continue working.

六.Troubleshooting

Q22:  What to do if the AG-G300 plastic storage tank will not be hot or the temperature will not reach the set temperature?

A22: If the plastic storage tank will not be hot or the temperature will not reach the set temperature, troubleshoot as follows:

1. The power is not fully turned on or there is a problem with the switch: Check whether the switch is fully switched, whether the power connector is loose, replace the switch.

2. The thermostat of the glue barrel is not adjusted to the correct indication temperature: Re-adjust the temperature of the thermostat.

3. The heating rod at the bottom of the rubber bucket is burnt out, the joint is falling off, and the contact is poor: Check the wire connection and reconnect it, and replace the heating rod.

4. The temperature probe is malfunctioning: Replace with new thermocouple.

Q23: What to do if the AG-G300 rubber roller will not be hot or the temperature will not reach the set temperature?

A23:If the rubber roller will not be hot or the temperature will not reach the set temperature, troubleshoot as follows:

1. The main power fuse is short-circuited or the power switch is faulty: Replace the fuse (10A), replace the air opening.

2. The thermostat is not adjusted to the set temperature: Re-adjust the indicated temperature.

3. The transmission line is damaged: Check the wire connection and replace it.

4. The heating rod is burnt out: Replace the heating rod.

5. The temperature probe is malfunctioning: Replace with new thermocouple.

Q24: What to do if the AG-G300 motor power light is on but the motor will not start?

A24:If the motor power light is on but the motor will not start, troubleshoot as follows:

1. Motor power fuse short circuit: Replace the fuse (2A).

2. Damaged governor knob: Replace the governor knob.

3. The transmission line is damaged and disconnected: Check wiring and replace and reconnect.

Q25: What to do if the AG-G300 silicone wheel is often dipped in hot melt adhesive?

A25:If the silicone wheel is often dipped in hot melt adhesive, troubleshoot as follows:

1. The work object is too thin, and the gap between the silicone wheel and the rubber roller is too small: Reasonably select the wheel speed of the melting machine to keep the wheel surface clean; working materials and double or multi-layer folding.

2. The surface of the silicone wheel is dirty and covered with cloth crumbs and debris: Immediately stop the machine and wash it with kerosene to remove cloth debris.

Q26: What to do if the AG-G300 gluing is uneven?

A26: If gluing is uneven, troubleshoot as follows:

1. The silicone wheels are not parallel to each other: Readjust the silicone wheel.

2. There is debris stuck to the scraper: Re-clean to remove dandruff.

3. Insufficient glue in the glue bucket: Add glue.

Q27: What to do if the AG-G300 work object will be drawn when passing the rubber roller?

A27:If the work object will be drawn when passing the rubber roller, troubleshoot as follows:

1. The temperature of the rubber roller is not enough: Re-adjust the temperature of the stick wheel.

2. The CPS of the rubber material is too high, which is not suitable for the operation of this machine: Replace the melter with the appropriate model.

Q28: What to do if the AG-G300 plastic storage barrel has yellowing and carbonization due to melted glue?

A28:If the plastic storage barrel has yellowing and carbonization due to melted glue, troubleshoot as follows:

1. The temperature of the rubber roller is too high: Readjust the temperature of the roller to the continuous wire.

2. The glue application time is too long: Intermittently stop the glue wheel from running.

3. The rubber compound has poor oxidation resistance and aging ability: Re-election of hot melt adhesives.

Q29: What to do if the AG-G300 glue is involved in the rubber storage tank during glue application?

A29:If the glue is involved in the rubber storage tank during glue application, troubleshoot as follows:

1. The gap between the inclined iron and the rubber roller is too large: It is best to adjust the gap with a cross screwdriver.

2. The temperature of the rubber roller is insufficient: Moderately increase the temperature of the rubber roller.

3. The working material is too thin and too soft to apply roller glue: Should stop using the roller model, choose the spray model.

Q30: What to do if the AG-G300 working material is rolled back into the silicone wheel during coating?

A30: If the working material is rolled back into the silicone wheel during coating, troubleshoot as follows:

1. The silicone wheel has been stuck to the hot melt adhesive and has not been removed: Stop immediately if found, wipe clean with kerosene or white mineral oil.

2. Work material already coated with hot melt adhesive: Due to the glue sticking to the silicone wheel in real time and causing the rewinding phenomenon, it is not possible to use the glued work object for secondary glue application.

Q31: What to do if the AG-G300 roller is stuck and does not work?

A31:If the roller is stuck and does not work, troubleshoot as follows:

1. The bearing burns to death without refueling for a long time: Replace the bearing.

2. Cloth scraps and miscellaneous slag are often blocked in the rubber tank for a long time, and the roller resistance is large, causing excessive load on the motor and burning the motor: Clean the rubber storage tank frequently, strictly follow the operating procedures, and carry out overhaul and accountability for the burned motor.

七.Selection & After-sales

Q32: How to choose the AG-G300 Latex Gluing Machine?

A32:Choose based on the following factors:

1. Actual production needs: Confirm whether hot melt adhesive coating functions are needed.

2. Processing industry: Confirm whether it is packaging, furniture, automotive, electronics, textile and apparel, bookbinding, food, medical, etc.

3. Material thickness: Confirm whether it is 0.2mm–30mm.

4. Gluing width: Confirm whether customization of 200mm, 300mm, 400mm, 600mm or wider is needed.

5. Gluing shape: Confirm whether it is flat, mesh, dot or groove.

6. Viscosity: Confirm whether the glue viscosity is within the range of 1000–50000MAX.CPS.

7. Glue bucket capacity: Confirm whether 5L meets the processing time per glue filling.

8. Power conditions: Confirm whether the factory has 220V 50HZ 1P power.

9. Installation space: Confirm whether 500×420×900MM can be placed.

10. Machine weight: Confirm whether 52KG requires consideration for handling and load-bearing.

11. After-sales support: Confirm whether the manufacturer provides installation guidance, operation training and after-sales service.

Q33: What should I consider when buying the AG-G300?

A33:Buyers should consider the following factors:

1. Glue bucket capacity: Whether 5L meets production needs.

2. Maximum temperature: Whether 250° meets process requirements.

3. Glue melting rate: Whether 5L meets production needs.

4. Host power: Whether 2000w meets heating speed requirements.

5. Electricity demand: Whether 220V 50HZ 1P meets local power conditions.

6. Material thickness: Whether 0.2mm–30mm covers actual processing materials.

7. Viscosity: Whether 1000–50000MAX.CPS covers the glue used.

8. Gluing width: Whether customization is needed, common 200mm, 300mm, 400mm, 600mm, etc.

9. Gluing shape: Whether customization of flat, mesh, dot, groove, etc. is needed.

10. Machine size: Whether 500×420×900MM fits the installation space.

11. Machine weight: Whether 52KG requires consideration for handling and load-bearing.

12. Glue type: Confirm whether the glue used is compatible with the machine.

13. Spare parts availability: Confirm supply of heating rod, thermocouple, silicone wheel and other consumables.

14. After-sales support: Confirm installation guidance, operation training and after-sales service.

15. Delivery time and warranty period: Confirm delivery time and warranty policy.

Q34:Can the AG-G300 be customized?

A34:Customization can be confirmed with the manufacturer according to actual requirements. Possible customization directions include:

1. Working voltage

2. Power interface

3. Gluing width (common 200mm, 300mm, 400mm, 600mm, widest can be customized to 2 meters, 2.5 meters)

4. Gluing roller shape (flat, mesh, dot, groove, etc.)

5. Glue bucket capacity

6. Appearance color

Before customization, clarify production needs, material types, glue type, gluing width and shape requirements, installation space so the manufacturer can provide a suitable solution.

Q35:Does the manufacturer provide installation and technical support?

A35:The manufacturer can provide the following services:

1. Installation guidance

2. Commissioning support

3. Operation training

4. വിൽപ്പനാനന്തര സേവനം

5. Spare parts supply

Specific service scope depends on order and region. Please confirm with the supplier before purchase. It is recommended to clarify installation, training, warranty and spare parts supply in the purchase contract.