ASFROM Automatic Glue Brushing Machine FAQ

ASFROM Automatic Glue Brushing Machine FAQ

Automatic Glue Brushing Machine Base Q&A

一.Application & Market Positioning FAQs

Q1: What shoe‑making processing scenarios is AW‑100 dual‑purpose glue brushing machine suitable for?

A1: AW‑100 is a pneumatic glue‑brushing workstation for shoe factories. It supports water‑based glue, oil‑based glue and high‑concentration chemical liquid medicine. It is compatible with multiple shoe‑making raw materials: fabric, rubber, leather, paper, EVA and PVC. It is widely deployed on assembly‑line gluing stations and sample‑room working positions, adapting to single‑shift continuous production.

Q2: What core pain points of shoe factories can this equipment solve?

A2: Traditional manual glue‑dipping‑and‑brushing operation causes excessive glue consumption, volatile glue fumes pollute workshop air and harm operator health. Glue inside open containers is easy to skin over, thicken and deteriorate, which brings unstable bonding strength and material waste. Repeated dipping‑gluing steps lower working efficiency. AW‑100 adopts closed‑tank structure with foot‑pedal glue output. It saves glue consumption, avoids glue surface solidification and deterioration, improves working efficiency and optimizes workshop air quality.

Q3: What are the full core competitive advantages of this model?

A3:

  1. High‑efficiency operation: Cancel repeated glue‑dipping procedure, raise working efficiency by over 8%; simple operation, friendly for novice operators;
  2. Glue‑saving & environmental‑friendly: Save 20% PU glue consumption and 8% water‑based glue consumption; reduce volatile gas emission to improve workshop environment and protect operator health;
  3. Corrosion‑resistant stainless‑steel glue‑tank: Equipped with glue‑level visual tube for intuitive glue‑volume monitoring; quick‑open lid shortens glue‑filling time;
  4. Closed‑type glue‑storage design: Prevent glue surface crusting, concentration rising, glue deterioration; guarantee stable coating performance and bonding pulling‑strength, reduce adhesive waste;
  5. Foot‑pedal adjustable glue output: Adjust glue‑discharge volume on demand; stop glue output without residual glue to avoid material waste;
  6. Compact and light‑weight unit, small footprint, easy to install and relocate on production lines.

二.Core Mechanism Technical FAQs

Q4: What are the key functional modules of AW‑100?

A4:

  1. Sealed stainless‑steel glue storage tank: Anti‑corrosion, prevent glue from skinning and deterioration; fitted with visual glue‑level observation tube and quick‑open filling lid;
  2. Pneumatic glue‑supply assembly: Driven by compressed air;
  3. Foot‑pedal glue‑dispensing control: Adjust glue output flow according to processing requirements.

Q5: What practical production value does this machine bring?

A5:It cuts adhesive material cost via glue‑saving design. Closed‑tank structure prolongs usable life of remaining glue. Foot‑pedal control frees one hand for workpiece positioning, improves actual gluing throughput and consistency for shoe‑material bonding procedures.

三. Complete Technical Parameter FAQs

Q6:What are the full official specifications of AW‑100?

A6:‑ Model: AW‑100 Water‑based/Oil‑based Dual‑purpose Glue Brushing Machine
‑ Working Air Pressure: 5 KG/cm²
‑ Overall Machine Dimension: 325 mm × 325 mm × 650 mm
‑ Net Weight: 19.65 KG
‑ Gross Weight: 21.75 KG

四.On‑Site Installation & Environment Matching FAQs

Q7: What power, space and environmental requirements before installation?

A7:

  1. Air source: Stable compressed‑air supply at working pressure 5 KG/cm²;
  2. Space: Reserve ≥0.8‑meter operating clearance for operator movement, glue‑filling and tank cleaning;
  3. Environment: Well‑ventilated workshop; keep away from open flame, since solvent‑containing glue is flammable;
  4. Ground: Flat workshop desktop or workbench for stable machine placement.

五.Standard Startup & Production Operation SOP FAQs

Q8: What is the complete standardized operating procedure from power‑on to work completion?

A8:

  1. Pre‑startup inspection: Check compressed‑air pressure reaches 5 KG/cm²; inspect air‑pipe joints for air‑leakage; confirm tank sealing condition; clean residual old glue inside tank;
  2. Material filling: Open quick‑open lid, pour in qualified water‑based / oil‑based glue or high‑concentration liquid medicine; observe liquid level via visual tube; close lid tightly to guarantee sealing;
  3. Air supply: Switch on compressed‑air source; perform foot‑pedal test‑glue‑output, fine‑tune glue‑discharge flow to meet process requirement;
  4. Formal production: Operate foot‑pedal to control glue output when gluing shoe‑materials; perform spot‑check for glue‑coating effect during production;
  5. Shift‑end shutdown: Cut off compressed‑air supply; clean glue‑tank, pipelines and brushing‑parts; keep tank properly sealed if residual glue is stored inside.

六.Common Abnormality & Trouble‑Shooting Tips FAQs

Q9: What frequent‑seen faults may happen in daily workshop, and quick check points for operators?

A9:

• Phenomenon 1: No glue output when stepping on foot pedal
Check points: Verify air‑source pressure; inspect pipeline blockage caused by cured glue; check foot‑pedal pneumatic‑valve working condition.
• Phenomenon 2: Glue leaks from tank lid position
Check points: Inspect sealing‑gasket aging or foreign‑object dirt; re‑tighten lid.
• Phenomenon 3: Glue output volume is unstable
Check points: Confirm stable air‑pressure; check partial pipeline clogging; inspect glue‑liquid viscosity change.
• Phenomenon 4: Glue skins / deteriorates quickly inside tank
Check points: Confirm lid is fully closed; inspect sealing‑gasket damage.

⚠️ Warning: Work‑site ventilation must be guaranteed for solvent‑based oil‑glue operation; keep far away from fire sources. Wear corresponding chemical‑resistant protective gear. Do not disassemble pneumatic and tank sealing assemblies without professional‑technical guidance. Contact supplier‑technical‑support for complex faults.

七.Tiered Complete Routine Maintenance FAQs

Q10: What maintenance items need to be done daily / weekly / monthly?

A10:

✅Daily (before and after each production shift):
Clean residual glue on glue‑tank interior and glue‑output components; check air‑pressure; inspect tank‑lid sealing performance; inspect air‑pipe joints for air‑leakage.

✅Weekly:
Completely clean glue‑tank and glue‑supply pipelines to prevent glue solidification‑blockage; check aging condition of sealing gaskets; fasten loose pneumatic‑pipe fittings.

✅Monthly:
Comprehensively inspect foot‑pedal pneumatic‑valve working performance; replace severely aged sealing‑gaskets; clean up internal pipeline glue deposits.

八. Delivered Accessories & Technical Documents FAQs

Q11:What items will be delivered together with the machine?

A11:

  1. Technical documents (paper hard‑copy + PDF electronic version): Complete English‑language operation manual, pneumatic schematic diagram, spare‑parts list and common‑fault‑troubleshooting manual;
  2. Standard delivered accessories: Standard tool kit for daily maintenance.

九. Warranty Scope & After‑Sales Technical Support FAQs

Q12:What is the exact warranty scope, and which parts are excluded?

A12:12‑month full‑machine warranty for non‑consumable parts.
Consumable‑wearing parts excluded from warranty: sealing gaskets, foot‑pedal pneumatic‑valve, glue‑output nozzle, air‑pipe fittings. Damage caused by corrosive glue / improper cleaning is not covered under warranty.

Q13: What after‑sales technical services are provided?

എ പതിമൂന്ന്:

  1. Remote‑video debugging and remote‑fault‑guidance service;
  2. Online‑operator‑operation‑skill‑training guidance; door‑to‑door on‑site service can be arranged as required;
  3. Lifelong spare‑parts supply at factory‑cost price for customer follow‑up replacement.

Supplementary safety note: Oil‑based glue contains volatile flammable solvent; strictly prohibit open fire near operating station, ensure workshop exhaust‑ventilation works normally.