ASFROM Textile Metal Detector Machine FAQ
ASFROM Textile Metal Detector Machine FAQ
Textile Metal Detector Machine Base Q&A
I. Informations générales sur le produit
Q1: What is the A‑8630K‑V2 Metal Detector Machine?
A1: The A‑8630K‑V2 is full‑steel‑frame anti‑interference conveyor‑type metal detector. It adopts innovative PU round‑belt conveyor, imported anti‑interference chip and total 32 groups of upper‑and‑lower double‑row sensors. It detects ferromagnetic foreign objects such as broken needles and iron scraps inside shoe‑materials, textiles, toys and aluminum‑foil packaged food. It supports multiple detection heights and continuous on‑line inspection on production lines.
Q2: What are the shared core technical parameters for A‑8630K‑V2?
A2: Power supply AC220V/50Hz single‑phase; power 60W; detection width 600mm; sensitivity adjustable from 1‑12 levels, no‑load detectable ferrous sphere optional Φ0.8 mm, Φ1.0 mm, Φ1.2 mm, Φ1.5 mm, Φ2.0 mm; detection height optional 100/130/150/180/220 mm and customizable; detection method: magnetic‑induction computer detection; alarm mode: sound‑light alarm plus automatic stop & reverse‑rewind; overall dimension 1600×1000×H910‑1100 mm; net weight 220‑250KG.



II. Secteurs d'activité et matériaux concernés
Q3: What products can be inspected by A‑8630K‑V2 Metal Detector Machine?
A3:It applies to export‑grade textiles: men’s & women’s garments, school uniforms, workwear, baby articles, knitwear, underwear, socks, fabrics, non‑woven fabrics, embroidery, towels & bath towels, shoe‑materials, gloves, toys and handicrafts. It inspects metal accessories for garments and handbags. It works for aluminum‑foil‑packed food. For shoe‑making industry, it detects broken needles and iron fragments inside shoes, midsoles and uppers to prevent consumer injury.
Q4: What production scenarios is A‑8630K‑V2 mainly applied to?
A4:It is deployed at finished‑goods inspection stations of shoe factories, textile & garment factories, toy factories and food processing plants. It can connect to assembly‑lines for pre‑delivery safety inspection for metal foreign‑bodies. Quality control can follow Japanese PL needle‑detector standards.
三. Utility, Installation & Commissioning
Q5: What utility conditions are required for A‑8630K‑V2?
A5:Electricity: AC220V 50Hz single‑phase. Machine housing must be reliably earthed. Keep away from movable ferromagnetic interference sources such as fans and sewing machines. Place on flat solid ground and avoid high‑temperature & high‑humidity environment.
Q6: What placement requirements are required for A‑8630K‑V2 installation?
A6:Reserve operating space at feed & discharge side and maintenance clearance on both sides. Prevent impact and continuous machine vibration. Operators shall not carry ferromagnetic articles such as keys, mobile phones and steel tapes. Detection height can be customized for high boots, low‑cut boots and other products.
Q7: What is the complete test‑running procedure for A‑8630K‑V2?
A7:It consists of pre‑start‑up inspection, power‑on parameter setting, no‑load test‑run, sample verification and formal production. Clear debris between conveyor and probe before startup. All parameters must be set before motor startup. Verify counting, alarm and reverse‑rewind functions under no‑load. Calibrate sensitivity with standard test pieces. Sensitivity check must be done every hour during mass‑production.
IV. Structure et composants de la machine
Q8: What are the core assemblies of A‑8630K‑V2 Metal Detector Machine?
A8:Five core assemblies: full square‑tube steel frame, PU round‑belt conveyor assembly, upper‑and‑lower double‑row sensor detection module, membrane touch control panel and electrical cabinet. It is equipped with imported Japanese movement, Taiwan‑brand drive motor and PU round‑belt.
Q9: What advantages does the PU round‑belt conveying structure of A‑8630K‑V2 have?
A9: The innovative PU round‑belt eliminates false‑alarms caused by metal‑powder buildup on the back of conventional flat belts. It delivers smooth material feeding without jamming and greatly reduces daily cleaning workload.
Q10: What are performance features of A‑8630K‑V2 detection system?
A10: Equipped with imported anti‑interference IC chip and total 32 groups double‑row sensors. Eight‑position indicator lamp locates metal foreign‑body horizontally. Sensitivity adjustable within 1‑12 levels. Height‑increasing pads change probe height for products of different thickness. Sensitivity zoning: Zone1‑3 high‑sensitivity Φ0.8 mm; Zone4‑6 medium‑sensitivity Φ1.0 mm; Zone7 and below low‑sensitivity ≥Φ1.2 mm.
Q11: What functions does A‑8630K‑V2 electrical control system have?
A11: Wear‑resistant membrane touch buttons. 6 switchable operation modes. Separate statistics for qualified, rejected and total pieces. Sound‑light alarm; auto stop‑rewind‑restart after metal detection. Lightning‑proof & leakage‑protection circuit. Auto energy‑saving shutdown if no workpiece passes within 10 minutes.
五.Safety, Maintenance & Troubleshooting
Q12: What safety‑protection functions does A‑8630K‑V2 have?
A12:Built‑in lightning‑proof and leakage‑protection; stop‑and‑rewind protection upon metal detection; electrical short‑circuit and overload protection. Never open electrical cabinet under power‑on state. Electrical maintenance shall be performed by qualified electricians after power‑off. Keep away from movable ferromagnetic interference sources.
Q13: What is the maintenance schedule for A‑8630K‑V2?
A13: Per shift: clean PU round‑belt and probe debris; calibrate sensitivity before startup and every production hour. Weekly: tighten mechanical fasteners and inspect motor transmission. Monthly: check earthing condition and round‑belt abrasion. Quarterly‑semi‑annually: fully calibrate sensors and replenish grease for transmission parts.
Q14:What are common faults and troubleshooting guidelines for A‑8630K‑V2?
A14:1. Unit fails to start: check power supply and fuse.
2. Frequent false‑alarm: eliminate surrounding ferromagnetic interference sources; ensure stable installation without vibration.
3. No alarm with standard test‑piece passing: inspect sensors and wiring, contact after‑sales support.
4. Alarm triggers but no stop‑rewind action: check relays and executive components.
六.Model Selection & Production‑line Matching
Q15: How to select configuration for A‑8630K‑V2?
A15: Select detection height according to actual product thickness (customizable). Choose high‑sensitivity variant for export‑grade shoes and baby articles. Medium‑to‑low sensitivity for ordinary accessories. Match sensitivity referring to Japanese PL needle‑detector standards.
Q16: What downstream machines can match A‑8630K‑V2 to build complete production lines?
A16:It can connect to assembly‑lines and work with packing machines and receiving stations to build finished‑goods inspection lines for shoe‑materials, textiles and toys.
Q17: What are the 8 key product advantages of A‑8630K‑V2?
A17: ①Innovative PU round‑belt conveyor reduces false‑alarms from metal‑powder accumulation and is easy‑to‑clean.
②Full square‑tube electrostatic‑spray steel frame with impact‑resistance and anti‑interference performance.
③Imported Japanese movement & anti‑interference chip with 32‑group upper‑and‑lower double‑row sensors.
④Eight‑point horizontal indicator for metal‑foreign‑body location.
⑤Durable membrane touch buttons and six selectable working modes.
⑥Counting function for quality‑control statistics.
⑦Sound‑light alarm with auto stop‑rewind‑restart upon detection.
⑧Lightning‑leakage protection plus 10‑minute no‑load auto‑shutdown for energy‑saving.

