{"id":11788,"date":"2026-09-03T06:53:21","date_gmt":"2026-09-03T06:53:21","guid":{"rendered":"https:\/\/asfrom.com\/?p=11788"},"modified":"2026-09-03T06:53:21","modified_gmt":"2026-09-03T06:53:21","slug":"asfrom-needle-detector-machine-faq","status":"publish","type":"post","link":"https:\/\/asfrom.com\/de\/asfrom-needle-detector-machine-faq\/","title":{"rendered":"ASFROM Needle Detector Machine FAQ"},"content":{"rendered":"

Needle Detector Machine Base Q&A<\/span><\/p><\/h1><\/div>

\u4e00\uff0eProduct Application FAQs<\/strong><\/span><\/p>\n<\/div>

Q1: What production\u2011process is the A\u20118630K\u201110 metal detector (needle detector) used for?<\/span><\/strong><\/p>\n

A1: A\u20118630K\u201110 is a conveyor\u2011type anti\u2011interference high\u2011sensitivity ferromagnetic metal detector. Based on magnetic\u2011induction digital\u2011circuit technology, it detects broken needles, iron filings and other ferrous metal fragments mixed inside products. It is widely used for garments, knitwear, baby articles, socks, shoes, plush toys, handicrafts and aluminum\u2011foil packaged food products. It supports inspection for export\u2011oriented goods to avoid safety risks caused by residual metal foreign\u2011bodies. It can be docked with assembly lines for continuous automatic inspection.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

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\u4e8c. Core Features & Advantages FAQs<\/strong><\/span><\/p>\n<\/div>

Q2:What are its core hardware and detection\u2011performance strengths?<\/span><\/strong><\/p>\n

A2:<\/p>\n

    \n
  1. High\u2011performance imported core components<\/strong>: Adopts Japanese movement core, Taiwan\u2011brand stable motor, paired with food\u2011grade non\u2011toxic wear\u2011resistant conveyor belt. Heavy\u2011duty full square\u2011tube steel\u2011frame body with electrostatic\u2011spraying process delivers good shock\u2011resistance and anti\u2011interference performance.<\/li>\n
  2. Strong anti\u2011interference digital circuit<\/strong>: Equipped with imported high\u2011performance RISC microcomputer chip and double\u2011row multi\u2011group sensor array. It effectively resists electromagnetic disturbance from sewing machines, exhaust fans and sealing equipment. Sensitivity is adjustable in 1\u201110 levels. Eight\u2011zone position\u2011indicator lamp pinpoints the location of detected metal contaminants.<\/li>\n
  3. Multi\u2011mode operation & intelligent counting<\/strong>: Multiple working modes (semi\u2011automatic \/ accessory \/ finished\u2011product) are selectable. It counts total, qualified and defective pieces separately. When metal is detected, sound\u2011light alarm triggers; conveyor stops and reverses back to starting position then resumes automatically.<\/li>\n
  4. Safety & energy\u2011saving functions<\/strong>: Built\u2011in lightning\u2011proof and leakage\u2011protection circuit. If no goods pass through within 10\u202fminutes, the machine auto\u2011shuts down to reduce power consumption and extend component service life. Parameters can be configured after power\u2011on before motor startup for safer operation.<\/li>\n
  5. Easy integration<\/strong>: Conveyor\u2011line\u2011compatible design, supports inline continuous high\u2011speed inspection.<\/li>\n<\/ol>\n<\/div><\/div><\/div><\/div><\/div>

    \u4e09. Complete Technical Parameters FAQs<\/strong><\/span><\/p>\n<\/div>

    Q3: What are the complete official specifications of A\u20118630K\u201110?<\/span><\/strong><\/p>\n

    A3:<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    Item<\/th>\nSpecification<\/th>\n<\/tr>\n<\/thead>\n
    Model<\/td>\nA\u20118630K\u201110 Metal Detector Machine<\/td>\n<\/tr>\n
    Power supply<\/td>\nAC 220V \/ 50Hz \/ 1\u2011Phase<\/td>\n<\/tr>\n
    Rated Power<\/td>\n60\u202fW<\/td>\n<\/tr>\n
    Detection width<\/td>\n600\u202fmm<\/td>\n<\/tr>\n
    Max detection thickness<\/td>\n150\u202fmm<\/td>\n<\/tr>\n
    Detectable ferrous sphere<\/td>\n\u03a61.0\u202fmm iron ball<\/td>\n<\/tr>\n
    Sensitivity adjustment<\/td>\n10\u2011level adjustable<\/td>\n<\/tr>\n
    Conveyor running speed<\/td>\n24\u202fm\/min<\/td>\n<\/tr>\n
    Overall dimensions (L\u00d7W\u00d7H)<\/td>\n1900\u202f\u00d7\u202f1040\u202f\u00d7\u202f950\u202fmm<\/td>\n<\/tr>\n
    Net Weight<\/td>\n150\u202fKG<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>
    <\/lite-youtube><\/div><\/div><\/div><\/div><\/div><\/div>

    \u56db.On\u2011Site Installation & Environment Matching FAQs<\/strong><\/span><\/p>\n<\/div>

    Q4: What pre\u2011conditions are required before installation?<\/span><\/strong><\/p>\n

    A4:\u2011 Power supply<\/strong>: Stable single\u2011phase 220V power supply, reliable protective earthing is mandatory.<\/p>\n

    \u2011 Environment requirements<\/strong>: Avoid high\u2011temperature and high\u2011humidity locations. Keep away from moving ferromagnetic objects and electromagnetic interference sources (fans, sewing machines). Prevent heavy vibration, otherwise false alarms will occur.<\/p>\n

    \u2011 Operator rule<\/strong>: Operators shall not carry ferromagnetic articles such as keys, mobile phones, steel rulers and screwdrivers while operating.<\/p>\n

    \u2011 Space allocation<\/strong>: Place machine on firm flat ground. Reserve front\u2011rear space for product feeding\u2011outlet and side clearance for maintenance.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

    \u4e94.Standard Startup & Production Operation SOP FAQs<\/strong><\/span><\/p>\n<\/div>

    Q5: What is complete standardized operating procedure from power\u2011on to mass\u2011production?<\/span><\/strong><\/p>\n

    A5:<\/p>\n

      \n
    1. Pre\u2011start\u2011up inspection<\/strong>: Clear debris between probe and conveyor pallet. Confirm mechanical fixing condition. Perform sensitivity calibration with standard test block.<\/li>\n
    2. Power\u2011on & parameter setup<\/strong>: Switch on main power. Set sensitivity level, select proper working mode, configure reversal\u2011return distance, enable counting function.<\/li>\n
    3. Idle test\u2011run<\/strong>: Run several empty conveyor cycles, verify alarm, reverse\u2011return and counting functions respond normally. Re\u2011calibrate sensitivity.<\/li>\n
    4. Formal mass\u2011production<\/strong>: Place products lightly onto conveyor. Do not overload or strike the probe. Perform sensitivity calibration every hour during continuous production. Once defective item is detected, machine will alarm, reverse and stop. Re\u2011inspect rejected goods.<\/li>\n
    5. Shift\u2011end shutdown<\/strong>: Clean conveyor belt and probe area. Switch off machine and cut off main power supply.<\/li>\n<\/ol>\n

      \u26a0\ufe0f Safety warning: Do not spray\u2011wash the whole machine directly with water. Keep probe, control cabinet and conveyor system dry.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

      \u516d.Common Abnormality & Trouble\u2011Shooting Tips FAQs<\/strong><\/span><\/p>\n<\/div>

      Q6: What frequent\u2011seen faults may happen in daily workshop, and quick check points for operators?<\/span><\/strong><\/p>\n

      A6:<\/p>\n

      \u2022 Phenomenon\u202f1: Machine fails to start<\/strong> Check points: Inspect blown fuse or damaged start\u2011button; replace damaged spare parts.<\/p>\n

      \u2022 Phenomenon\u202f2: Fuse blows immediately after startup<\/strong> Check points: Check for moisture and sticky foreign\u2011bodies between conveyor belt and bottom pallet; clear dirt and separate belt from pallet.<\/p>\n

      \u2022 Phenomenon\u202f3: Frequent false alarms during detection<\/strong> Check points: Check machine installation stability and loose mounting screws; avoid violent dropping of goods onto conveyor.<\/p>\n

      \u2022 Phenomenon\u202f4: Motor runs but intermittent false\u2011alarm occurs<\/strong> Check points: Clear metal scraps stuck on conveyor or between conveyor and pallet.<\/p>\n

      \u2022 Phenomenon\u202f5: Motor works but no alarm when metal test\u2011block passes through<\/strong> Check points: Check power\u2011plug contact condition; contact professional maintenance personnel for internal circuit failure.<\/p>\n

      \u2022 Phenomenon\u202f6: Continuous alarm with motor stationary<\/strong> Check points: Re\u2011seat circuit\u2011board connectors; notify supplier for circuit\u2011board component failure repair.<\/p>\n

      \u2022 Phenomenon\u202f7: Alarm triggers but conveyor does not stop \/ reverse<\/strong> Check points: Possible damage of electronic relay or manifold parts; contact supplier for spare\u2011part replacement.<\/p>\n

      \u26a0\ufe0f Warning: All electrical\u2011box disassembly work must be completed by qualified electricians after power\u2011off. Do not open electrical\u2011cabinet without authorization.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

      \u4e03.Tiered Complete Routine Maintenance FAQs<\/strong><\/span><\/p>\n<\/div>

      Q7: What maintenance items need to be done daily \/ weekly \/ monthly \/ quarterly?<\/span><\/strong><\/p>\n

      A7:<\/p>\n

      \u2705Daily (before and after each production shift)<\/strong> Clean conveyor belt, probe and pallet gap to remove scraps and metal fragments. Complete sensitivity calibration before production and every working hour. Power\u2011off when shift finishes.<\/p>\n

      \u2705Weekly<\/strong> Check mechanical fastening screws; inspect reducer operating noise and temperature; replenish grease for transmission parts as required.<\/p>\n

      \u2705Monthly<\/strong> Check cabinet internal humidity; keep components dry; inspect power\u2011cord and earthing condition.<\/p>\n

      \u2705Quarterly \/ every 6 months<\/strong> Full maintenance for gear reducer: replenish or replace lubricating grease. Comprehensive inspection for sensors, circuit\u2011board and conveyor\u2011driving assembly.<\/p>\n<\/div><\/div><\/div><\/div><\/div>

      \u516b. Delivered Accessories & Technical Documents FAQs<\/strong><\/span><\/p>\n<\/div>

      Q8: What items will be delivered together with the machine?<\/span><\/strong><\/p>\n

      A8:<\/p>\n

        \n
      1. Technical documents (paper hard\u2011copy + PDF electronic version): Complete English\u2011language operation manual, electrical schematic diagram, spare\u2011parts list and common\u2011fault\u2011troubleshooting manual, standard test\u2011block for sensitivity calibration.<\/li>\n
      2. Standard delivered accessories: A full set of standard\u2011tool kit for daily\u2011machine adjustment and maintenance work.<\/li>\n<\/ol>\n<\/div><\/div><\/div><\/div><\/div>

        \u4e5d. Warranty Scope & After\u2011Sales Technical Support FAQs<\/strong><\/span><\/p>\n<\/div>

        Q9:What is the exact warranty scope, and which parts are excluded?<\/span><\/strong><\/p>\n

        A9: 12\u2011month full\u2011machine warranty for non\u2011consumable parts, calculated from goods arrival at buyer\u2019s premises.
        \nConsumable\u2011wearing parts excluded from warranty: conveyor belt, fuses, grease, gear\u2011reducer wearing components. Damage caused by water\u2011washing, violent vibration, electromagnetic\u2011interference environment and unauthorized disassembly is not covered under warranty.<\/p>\n<\/div>

        Q10: What after\u2011sales technical services are provided?<\/span><\/strong><\/p>\n

        A10:<\/p>\n

          \n
        1. Remote\u2011video debugging and remote\u2011fault\u2011diagnosis service.<\/li>\n
        2. Online\u2011operator\u2011operation\u2011skill\u2011training guidance; door\u2011to\u2011door on\u2011site service can be arranged as required.<\/li>\n
        3. Lifelong spare\u2011parts supply at factory\u2011cost price for customer follow\u2011up replacement.<\/li>\n
        4. Process\u2011technical support: assist customers to adjust sensitivity and select suitable working\u2011modes for different product types.<\/li>\n<\/ol>\n
          \n

          Supplementary note: Mandatory hourly sensitivity\u2011calibration is required for quality\u2011control purposes in actual production. Operators must strictly follow the operating manual.<\/p>\n<\/blockquote>\n<\/div><\/div><\/div><\/div><\/div>

          <\/a><\/div><\/div><\/div><\/div><\/div>

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